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PT-5000G-500 Precision Gap Coating Tester

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PT-5000G-500 Precision Gap Coating Tester

Brand Name : PT

Model Number : PT-5000G-500

Certification : CE / ISO9001 / FDA

Place of Origin : Dongguan , China

MOQ : 1 P

Price : Negotiation

Payment Terms : T/T

Supply Ability : 20 units per month

Delivery Time : Negotiation

Packaging Details : Negotiation

Material : SUS630

Coating width : 450mm

Flatness/straightness : ≤3um

Inner cavity roughness : Ra≤0.025

Slit gap Gasket type : gasket thickness uniformity ≤±2um

Gap adjustment range : ≤±10um

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PT-5000G-500 Precision Gap Coating Tester 

PT-5000G precision coating experimental coating machine is a new type of high-precision, high-reliability, and high-stability experimental coating machine designed by our company for experimental research and development. The characteristics of this equipment are: with the independently produced and developed high-precision coating pump and high-precision slit die head, the liquid medicine is evenly coated on the rigid substrate to prepare a large area thin coating with high film thickness uniformity.

1	Material	SUS630
2	Coating Width	450mm
3	Flatness / Straightness	≤3μm
4	Inner Cavity Roughness	Ra ≤0.025
5	Slot Gap	Shim-adjusted, shim thickness uniformity ≤±2μm
6	Gap Adjustment Range	≤±10μm
7	Edge Trimming Range	≤10mm
8	Coating Head Anti-Collision	20μm below lip opening, effectively prevents lip collision
9	Coating Head Calibration	High-precision linear displacement sensor for automatic calibration
10	Bubble Removal Design	High-position bubble vent holes in die chamber

Sports components

No.	Item	Technical Parameter
1	Number of Z-Axis	2
2	Z-Axis Resolution	0.1μm
3	Z-Axis Drive Control	Servo motor + precision ground screw + linear guide
4	Z-Axis Repeatability	≤5μm
5	Z-Axis Speed Range	0–50mm/s
6	Y-Axis Drive Type	Platform-driven
7	Y-Axis Drive Control	Servo motor + precision ground screw + linear guide
8	Y-Axis Speed Range	0–200mm/s
9	Y-Axis Flatness Accuracy	Better than ±5μm
10	Y-Axis Repeatability	≤5μm
11	Functional Configurations	1) Adjustable coating acceleration/deceleration 2) Adjustable Coating Gap 3) Adjustable end-point back-suction Gap

Coating pump

No.	Item	Technical Parameter
1	Pump Body Material	SUS316L
2	Seal Ring Material	Corrosion-resistant sealing ring
3	Pump Volume	5ml
4	Drive Control	Servo motor + ball screw
5	Liquid Dispensing Resolution	0.01μL/s
6	Response Time	0.01s
7	Liquid Dispensing Speed	0–2000μL/s
8	Max. Dispensing Acceleration	2000μL/s²
9	Functional Configurations	1) Automatic pressure relief after liquid replenishment 2) Delayed dispensing function 3) End-point back-suction function 4) Automatic liquid replenishment 5) Multi-stage coating adjustment

Features

1. High-precision coating: The advanced gap coating technology can achieve high-precision coating thickness control, which can usually achieve micron-level accuracy. For example, in some electronic material experiments that require extremely high coating accuracy, it can control the coating thickness error within ±1 micron, ensuring the uniformity and consistency of coating, which is essential for the research and development of high-performance coating products.
2. Flexible adjustment of coating parameters: Parameters such as coating speed, coating gap, and coating pressure can be easily adjusted. The coating speed can be adjusted in a wide range, ranging from a few centimeters to tens of centimeters per minute, to meet the requirements of different materials and processes. At the same time, the coating gap can be accurately controlled, and the minimum can be adjusted to tens of microns to meet the needs of coating of different thicknesses. In addition, through the precise pressure control system, the stability of pressure during the coating process can be guaranteed to avoid affecting the coating quality due to pressure changes.

PT-5000G-500 Precision Gap Coating Tester

Product Tags:

Precision Gap Coating Tester

Gap Coating Tester

PT-5000G-500 Precision Gap Coating Tester Images

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